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  Rolling Stock Cables
EN 50264
EN 50306
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RSE/STD/024 PART 6

Rolling Stock Cable

EN 50264 Medium Wall Power & Control Cable

FIREROL FRL-MW-05M-OS-AS+, FRL-MW-1M-OS-AS+
300/500 V or 0.6/1 kV - multi-core screened

EN 50264 FRL-MW-05M-OS-AS+, FRL-MW-1M-OS-AS+    

                                   A.Conductor      B.Insulation       C.Screen             D.Sheath

Application

-Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.

-Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

Construction

Conductor
Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation
LSZH elastomeric compound as defined in EN 50264-1 (EI 106 to EI 110)

Overal screen
Tinned annealed copper wires

Outer sheath
LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104

Electrical & Mechanical Properties

Nominal Voltage 300/500 V or 0.6/1 kV
Maximum Conductor Temperature +90 deg (fixed installation)
Minimum Permissible Ambient Temperature -25/-40 deg (fixed installation)
Bending Radius 10 x Overall Diameter (D<12mm);

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804		 Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816 		Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index
IEC60331-21 The circuit integrity test under fire of cables rated 0.6/1.0kV and below

FRL-MW-05M-OS-AS+ 300/500 V

Nominal
Cross-Sectional
Area
(a)		 Conductor
Diameter
(b)		 Min. Mean
Thickness
of Insulation		 Core
Dimensions		 Min.
Screen
Wire
Diameter		 Min.
Average
Sheath
Thickness		 Overall Diameter Weight Conductor Resistance Insulation Resistance
EI 110 EI 106/7/8/9
Min. Max. Min. Max. 20°C 20°C 20°C
n x mm2 mm mm mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
2 x 1 1.25 0.4 2.24 2.64 0.16 0.6 6.24 7.34 81 20.0 15.0 7.5
4 x 1 1.25 0.4 2.24 2.64 0.16 0.7 7.24 8.44 132 20.0 15.0 7.5
7 x 1 1.25 0.4 2.24 2.64 0.16 0.7 8.44 9.84 203 20.0 15.0 7.5
9 x 1 1.25 0.4 2.24 2.64 0.21 0.8 10.44 12.14 275 20.0 15.0 7.5
12 x 1 1.25 0.4 2.24 2.64 0.21 0.8 11.14 12.94 346 20.0 15.0 7.5
19 x 1 1.25 0.4 2.24 2.64 0.26 1.0 13.44 15.64 538 20.0 15.0 7.5
24 x 1 1.25 0.4 2.24 2.64 0.26 1.0 15.44 18.04 667 20.0 15.0 7.5
32 x 1 1.25 0.4 2.24 2.64 0.26 1.0 16.84 19.64 846 20.0 15.0 7.5
37 x 1 1.25 0.4 2.24 2.64 0.26 1.0 17.44 20.34 953 20.0 15.0 7.5
40 x 1 1.25 0.4 2.24 2.64 0.26 1.2 18.44 21.54 1044 20.0 15.0 7.5

 
4 x 1.5 1.5 0.5 2.64 3.14 0.16 0.7 8.24 9.64 180 13.7 14.0 7.0
7 x 1.5 1.5 0.5 2.64 3.14 0.21 0.7 9.84 11.54 295 13.7 14.0 7.0
9 x 1.5 1.5 0.5 2.64 3.14 0.21 1.0 12.34 14.44 395 13.7 14.0 7.0
12 x 1.5 1.5 0.5 2.64 3.14 0.21 1.0 13.24 15.44 497 13.7 14.0 7.0
19 x 1.5 1.5 0.5 2.64 3.14 0.26 1.0 15.54 18.14 750 13.7 14.0 7.0
24 x 1.5 1.5 0.5 2.64 3.14 0.26 1.2 18.34 21.44 955 13.7 14.0 7.0
32 x 1.5 1.5 0.5 2.64 3.14 0.26 1.2 20.04 23.44 1215 13.7 14.0 7.0
37 x 1.5 1.5 0.5 2.64 3.14 0.26 1.2 20.74 24.24 1372 13.7 14.0 7.0

 
4 x 2.5 1.95 0.5 3.14 3.64 0.21 0.7 9.44 11.04 249 8.21 13.0 6.5
7 x 2.5 1.95 0.5 3.14 3.64 0.21 0.8 11.34 13.24 398 8.21 13.0 6.5
9 x 2.5 1.95 0.5 3.14 3.64 0.26 1.0 14.14 16.54 539 8.21 13.0 6.5
12 x 2.5 1.95 0.5 3.14 3.64 0.26 1.0 15.24 17.74 681 8.21 13.0 6.5
19 x 2.5 1.95 0.5 3.14 3.64 0.26 1.2 18.04 21.04 1027 8.21 13.0 6.5
24 x 2.5 1.95 0.5 3.14 3.64 0.26 1.2 20.84 24.34 1278 8.21 13.0 6.5

(a)= One earth conductor (green/yellow) can be included upon request

(b)= For information,indicative only

FRL-MW-1M-OS-AS+ 0.6/1 kV

Nominal
Cross-Sectional
Area
(a)		 Conductor
Diameter
(b)		 Min. Mean
Thickness
of Insulation		 Core
Dimensions		 Min.
Screen
Wire
Diameter		 Min.
Average
Sheath
Thickness		 Overall Diameter Weight Conductor Resistance Insulation Resistance
EI 110 EI 106/7/8/9
Min. Max. Min. Max. 20°C 20°C 20°C
mm2 mm mm mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
TWO CORES
1.5 1.5 0.7 3.04 3.54 0.16 0.70 8.14 10.14 121 13.7 21.0 10.5
2.5 1.95 0.7 3.44 4.04 0.16 0.70 8.94 10.94 157 8.21 17.2 8.6
4 2.5 0.7 4.04 4.64 0.21 0.80 10.44 12.94 224 5.09 14.2 7.1
6 3.0 0.7 4.44 5.24 0.21 0.80 11.14 13.84 287 3.39 12.2 6.1
10 3.9 0.7 5.34 6.14 0.21 1.00 13.64 16.84 424 1.95 9.8 4.9
16 5.0 0.7 6.34 7.44 0.26 1.00 16.24 20.04 606 1.24 7.9 3.9
25 6.4 0.9 8.04 9.34 0.26 1.20 20.04 24.84 909 0.795 7.3 3.6
35 7.7 0.9 9.24 10.84 0.31 1.40 23.04 28.14 1213 0.565 6.7 3.3
50 9.2 1.0 10.84 12.64 0.31 1.40 26.64 32.54 1631 0.393 6.3 3.1
THREE CORES
1.5 1.5 0.7 3.04 3.54 0.16 0.70 8.64 10.64 156 13.7 21.0 10.5
2.5 1.95 0.7 3.44 4.04 0.16 0.70 9.44 11.64 207 8.21 17.2 8.6
4 2.5 0.7 4.04 4.64 0.21 0.80 11.04 13.54 295 5.09 14.2 7.1
6 3.0 0.7 4.44 5.24 0.21 0.80 11.84 14.54 384 3.39 12.2 6.1
10 3.9 0.7 5.34 6.14 0.26 1.00 14.64 18.24 593 1.95 9.8 4.9
16 5.0 0.7 6.34 7.44 0.26 1.20 17.64 21.54 848 1.24 7.9 3.9
25 6.4 0.9 8.04 9.34 0.26 1.20 21.54 26.34 1251 0.795 7.3 3.6
35 7.7 0.9 9.24 10.84 0.31 1.40 24.74 30.04 1674 0.565 6.7 3.3
50 9.2 1.0 10.84 12.64 0.31 1.60 28.54 34.84 2309 0.393 6.3 3.1
FOUR CORES
1.5 1.5 0.7 3.04 3.54 0.16 0.70 9.34 11.54 194 13.7 21.0 10.5
2.5 1.95 0.7 3.44 4.04 0.21 0.80 10.64 13.14 280 8.21 17.2 8.6
4 2.5 0.7 4.04 4.64 0.21 0.80 12.04 14.74 371 5.09 14.2 7.1
6 3.0 0.7 4.44 5.24 0.21 1.00 13.34 16.34 503 3.39 12.2 6.1
10 3.9 0.7 5.34 6.14 0.26 1.00 16.14 19.74 752 1.95 9.8 4.9
16 5.0 0.7 6.34 7.44 0.26 1.20 19.54 23.84 1082 1.24 7.9 3.9
25 6.4 0.9 8.04 9.34 0.31 1.40 24.24 29.54 1666 0.795 7.3 3.6
3x35+25 7.7/6.4 0.9/0.9 9.24/8.04 10.84/9.34 0.31 1.40 27.14 33.14 2152 0.565/0.795 6.7 3.3
3x50+25 9.2/6.4 1.0/0.9 10.84/8.04 12.64/9.34 0.31 1.60 31.74 38.44 2946 0.393/0.795 6.3 3.1

(a)= For information,indicative only